1 00:00:22,42 --> 00:00:28,18 This man is an author. He writes stories. He has just finished writing a story. 2 00:00:30,03 --> 00:00:36,58 He thinks many people like to read it so he must have the story made into a book. 3 00:00:37,84 --> 00:00:39,45 Let's see how the book is made. 4 00:00:41,07 --> 00:00:47,24 First the story goes to the printing shop this workman is a typesetter he starts 5 00:00:47,24 --> 00:00:49,91 the job of preparing the story. So it can be printed. 6 00:00:52,07 --> 00:00:58,76 He types the story on this machine letter by letter every time the typesetter 7 00:00:58,76 --> 00:01:04,44 touches a key a mold for a letter slides into this box. 8 00:01:07,51 --> 00:01:14,27 Many moles together make a line every time the lever goes up melted metal 9 00:01:14,27 --> 00:01:19,21 poor is over the letter molds inside the machine. 10 00:01:21,63 --> 00:01:27,42 When the metal cools off it hardens and makes a line of words. 11 00:01:28,44 --> 00:01:31,25 It takes many lines like this to make a page 12 00:01:35,80 --> 00:01:38,04 as a typesetter works on new lines. 13 00:01:39,30 --> 00:01:44,42 Takes the funniest lines over to a long table. 14 00:01:45,71 --> 00:01:54,17 Here he arranges the lines for each page. 15 00:01:55,88 --> 00:01:57,28 This page has to have a picture. 16 00:02:00,00 --> 00:02:06,82 The picture takes up the space of many lines the composer 17 00:02:06,82 --> 00:02:12,99 then goes to the next stage with a piece of wood the composer mark the end of each 18 00:02:12,99 --> 00:02:13,41 page 19 00:02:14,66 --> 00:02:19,30 when many pages like this are ready to work one takes them to another part of the 20 00:02:19,30 --> 00:02:23,45 printing shop. 21 00:02:24,28 --> 00:02:27,42 Then this workman takes the lines of type from many pages 22 00:02:27,42 --> 00:02:29,68 and fits them into a metal frame. 23 00:02:30,70 --> 00:02:36,72 He must be careful not to mix them up. 24 00:02:40,41 --> 00:02:47,13 Long and short pieces of metal keep the pages apart and fill out the edges. 25 00:02:50,23 --> 00:02:56,64 This lock the lines and pictures tightly in the frame. 26 00:02:56,66 --> 00:02:59,40 He locks them on all sides. 27 00:02:59,42 --> 00:03:06,18 And then he even has all the lines so that none of them will stick up. 28 00:03:07,58 --> 00:03:09,08 Then all is locked. 29 00:03:09,27 --> 00:03:11,52 They'll tighter so that the lines 30 00:03:11,52 --> 00:03:13,14 and pages won't come apart 31 00:03:17,97 --> 00:03:18,46 but the words 32 00:03:18,46 --> 00:03:23,89 and lines of type are of soft metal they would soon wear out in printing. 33 00:03:23,91 --> 00:03:27,74 In this shop they are made into copper copper is hard. 34 00:03:29,26 --> 00:03:34,23 Lets watch how this is done this operator covering the lines in pages with a plate 35 00:03:34,23 --> 00:03:34,70 of wax. 36 00:03:35,77 --> 00:03:41,49 Then he pushes it into the press down goes the press 37 00:03:42,39 --> 00:03:45,45 and out comes the wax plate with all the pictures 38 00:03:45,45 --> 00:03:55,01 and letters pressed into the software acts. 39 00:03:58,99 --> 00:03:59,94 Next and. 40 00:04:00,00 --> 00:04:04,10 Other worker dipped the wax plate into a large tank which has copper in it. 41 00:04:05,18 --> 00:04:10,35 The copper goes into all the places where the letters of pressed into the wax it 42 00:04:10,36 --> 00:04:11,62 forms a solid plate. 43 00:04:12,84 --> 00:04:15,20 It has the same letters and same pictures as before 44 00:04:16,45 --> 00:04:22,59 but it is much stronger. Many books can be printed from copper plate. 45 00:04:25,36 --> 00:04:32,35 Now the plates are cut apart this sharp saw easily cuts through the hard 46 00:04:32,35 --> 00:04:37,04 copper. 47 00:04:39,71 --> 00:04:42,41 Each of these small plates has the words 48 00:04:42,41 --> 00:04:44,72 and pictures for just one page of the book. 49 00:04:49,54 --> 00:04:55,64 Next the plates go over to the printing press here this workman makes the plates 50 00:04:55,64 --> 00:05:02,33 ready for printing on this prints that is why they call him the ready man. 51 00:05:03,56 --> 00:05:10,39 The space where you see him now is called a press bed. 52 00:05:10,41 --> 00:05:12,86 Sixty four pages that on one bed. 53 00:05:16,92 --> 00:05:20,58 The ready man that they replace tightly to the bed in the right order. 54 00:05:26,39 --> 00:05:27,61 There are two beds on this. 55 00:05:27,66 --> 00:05:36,61 Brad one for each side of the paper. 56 00:05:37,33 --> 00:05:41,56 Both press beds of this printing press must be filled with plates before the 57 00:05:41,56 --> 00:05:45,22 printing can begin. 58 00:05:45,24 --> 00:05:50,90 Now one push of a button and the big press starts. 59 00:05:50,92 --> 00:05:53,10 The paper it travels around the drums. 60 00:05:56,34 --> 00:05:59,39 Rollers spread the ink evenly over the plates. 61 00:06:02,80 --> 00:06:06,08 First one side of the paper has prints to one set of plates. 62 00:06:06,73 --> 00:06:09,99 Then the other side of the paper to the other said. 63 00:06:11,04 --> 00:06:14,48 Heat after heat the printed pages begin to pile up 64 00:06:14,48 --> 00:06:19,33 but one end of the press. 65 00:06:21,22 --> 00:06:24,92 This work now examines the sheets to see if they are nicely 66 00:06:24,92 --> 00:06:33,28 and clearly printed. 67 00:06:37,80 --> 00:06:43,05 Now let's see what happens to the sheets after they are printed here in the book 68 00:06:43,05 --> 00:06:43,93 binding planned. 69 00:06:44,18 --> 00:06:50,47 They first come to the folding machine each large printed sheet will be folded 70 00:06:50,47 --> 00:06:54,93 and delayed reaches the size of a single page. 71 00:06:56,61 --> 00:07:01,73 And the machine goes on folding unfolding until all the printed sheets have been 72 00:07:01,73 --> 00:07:10,82 folded. 73 00:07:15,15 --> 00:07:17,37 And this man checks the folders to make sure 74 00:07:17,37 --> 00:07:25,74 that the pages follow each other in the right order. 75 00:07:27,16 --> 00:07:31,69 Then all the folders are taken to another part of the binary This part is called 76 00:07:31,69 --> 00:07:37,51 the gathering room and these girls stack the folders in piles 77 00:07:38,40 --> 00:07:42,18 and put each pile into its proper band. 78 00:07:42,20 --> 00:07:48,81 They see to it that there are always folders in every band. 79 00:07:50,55 --> 00:07:55,12 This machine gathers the folders in the right order from the first page to the last 80 00:07:55,12 --> 00:07:57,76 page of the book. 81 00:08:00,00 --> 00:08:05,85 One by one the machine gathers all the posters for one book. 82 00:08:05,87 --> 00:08:11,32 At the end of this long machine the folders are coming out all the pages for the 83 00:08:11,32 --> 00:08:17,09 book. 84 00:08:17,88 --> 00:08:25,63 Here other girls take the assembled folders to other machines. 85 00:08:25,65 --> 00:08:29,82 Here and they seem SOS them together again. 86 00:08:29,93 --> 00:08:33,42 Each folder goes into the machine separately. 87 00:08:34,48 --> 00:08:38,89 This machine sews the folders together with strong thread. 88 00:08:38,91 --> 00:08:47,74 The sewing will keep the pages from coming apart. 89 00:08:47,76 --> 00:08:54,76 After the books have been so they go on to the trimming shop. 90 00:08:56,35 --> 00:09:01,50 This machine Crimmins the pages to just the right size with three sharp knives 91 00:09:02,67 --> 00:09:05,60 first with one knife for the long side of the book. 92 00:09:05,61 --> 00:09:16,85 Then with two knives for the two short sides. 93 00:09:20,26 --> 00:09:24,60 But the books are not yet finished they still need covers. 94 00:09:24,62 --> 00:09:28,43 Drawn book covers are made from paper board. 95 00:09:28,45 --> 00:09:40,78 First the paper board is cut just the right size. 96 00:09:40,80 --> 00:09:45,46 Next. Cloth from this roll is glued over the paper board. 97 00:09:46,69 --> 00:09:49,31 This makes coverage that are strong and good looking. 98 00:09:56,08 --> 00:09:59,38 And last the name of the book is stamped on the cover. 99 00:10:00,00 --> 00:10:06,29 In shining golden letters. 100 00:10:07,88 --> 00:10:15,75 Now the covers are ready for the pages of the book to be put inside them. 101 00:10:15,77 --> 00:10:20,05 One push and the book has a cover around it. Another push. 102 00:10:20,64 --> 00:10:26,33 And the cover is glued tight. 103 00:10:30,31 --> 00:10:34,93 Here they go all out then they stand ready for hipping to all parts of the world 104 00:10:34,93 --> 00:10:35,03 that. 105 00:10:35,71 --> 00:10:45,35 The story has been made into a book for readers everywhere.